Quality SICK Laser Sensor & IFM Pressure Sensor factory from China

Quality SICK Laser Sensor & IFM Pressure Sensor factory

.gtr-container-a7x9k { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; font-size: 14px; line-height: 1.6; color: #1a1a2e; max-width: 100%; padding: 20px 16px; box-sizing: border-box; } .gtr-container-a7x9k *, .gtr-container-a7x9k *::before, .gtr-container-a7x9k *::after { box-sizing: border-box; } .gtr-container-a7x9k h2 { font-size: 18px; font-weight: bold; color: #0000FF; margin: 32px 0 12px 0; padding: 0 0 8px 0; border-bottom: 2px solid #0000FF; line-height: 1.4; } .gtr-container-a7x9k h3 { font-size: 16px; font-weight: bold; color: #0000CC; margin: 24px 0 10px 0; padding: 0; line-height: 1.4; } .gtr-container-a7x9k p { font-size: 14px; text-align: left; line-height: 1.6; margin: 0 0 14px 0; color: #1a1a2e; } .gtr-container-a7x9k strong { color: #0000CC; font-weight: bold; } .gtr-container-a7x9k ul, .gtr-container-a7x9k ol { list-style: none !important; margin: 0 0 16px 0; padding: 0 0 0 20px; } .gtr-container-a7x9k ul li, .gtr-container-a7x9k ol li { position: relative; font-size: 14px; line-height: 1.6; margin: 0 0 8px 0; padding: 0 0 0 4px; color: #1a1a2e; } .gtr-container-a7x9k ul li::before { content: "•" !important; position: absolute !important; left: -16px !important; color: #0000FF; font-weight: bold; } .gtr-container-a7x9k ol li::before { content: counter(list-item) "." !important; position: absolute !important; left: -20px !important; color: #0000FF; font-weight: bold; } .gtr-container-a7x9k .gtr-table-wrap-a7x9k { overflow-x: auto; margin: 0 0 20px 0; border-radius: 8px; box-shadow: 0 2px 12px rgba(0, 0, 255, 0.08); } .gtr-container-a7x9k table { width: 100%; border-collapse: collapse !important; border-spacing: 0 !important; border: 1px solid #0000FF !important; font-size: 14px; margin: 0 !important; } .gtr-container-a7x9k table th { background-color: #0000FF !important; color: #ffffff !important; font-weight: bold !important; font-size: 14px !important; text-align: left !important; padding: 12px 14px !important; border: 1px solid #0000FF !important; line-height: 1.5 !important; word-break: normal !important; overflow-wrap: break-word !important; } .gtr-container-a7x9k table td { background-color: #ffffff !important; color: #1a1a2e !important; font-size: 14px !important; text-align: left !important; padding: 10px 14px !important; border: 1px solid #c7c7f0 !important; line-height: 1.5 !important; word-break: normal !important; overflow-wrap: break-word !important; } .gtr-container-a7x9k table tr:nth-child(even) td { background-color: #f5f5ff !important; } .gtr-container-a7x9k table tr:hover td { background-color: #e8e8ff !important; } .gtr-container-a7x9k hr { border: none; border-top: 1px solid #c7c7f0; margin: 28px 0; } .gtr-container-a7x9k div > hr { margin: 28px 0; } @media (min-width: 768px) { .gtr-container-a7x9k { max-width: 900px; margin: 0 auto; padding: 32px 40px; } .gtr-container-a7x9k h2 { font-size: 18px; margin: 40px 0 16px 0; } .gtr-container-a7x9k h3 { font-size: 16px; margin: 28px 0 12px 0; } .gtr-container-a7x9k p { margin: 0 0 16px 0; } .gtr-container-a7x9k table th { padding: 14px 18px !important; } .gtr-container-a7x9k table td { padding: 12px 18px !important; } } 1. Introduction Modern manufacturing inspection systems increasingly require high-resolution imaging to identify fine defects, inspect complex patterns, and capture detailed information across large inspection areas. In industries such as flat panel display manufacturing, printed circuit board production, precision electronics, and document scanning, conventional industrial cameras may not provide sufficient image detail for every inspection task. The Hikrobot MV-CH1010-10CM-M72-NF is a 101MP monochrome industrial area scan camera designed for high-resolution machine vision applications. Equipped with a Sony IMX461 CMOS sensor, a 11648 × 8740 pixel resolution, and a Camera Link interface, this camera is intended for applications that prioritize detailed image acquisition. Its combination of high pixel count, monochrome imaging, and Camera Link connectivity makes it a candidate for inspection systems that need to capture fine image structures over a relatively large field of view. The fan-cooled configuration also provides an alternative to the thermoelectric-cooled version for system designs with different cooling requirements. This article examines the technical characteristics of the Hikrobot MV-CH1010-10CM-M72-NF, its potential role in high-resolution machine vision, and the engineering considerations involved in integrating it into an automated inspection system. 2. Product Overview: Hikrobot MV-CH1010-10CM-M72-NF The MV-CH1010-10CM-M72-NF belongs to Hikrobot's CH Series area scan camera family. It uses a Sony IMX461 CMOS rolling-shutter sensor and provides monochrome images at a resolution of 11648 × 8740 pixels. The camera transmits uncompressed image data through a Camera Link interface. Its listed maximum frame rate reaches approximately 8.1 fps at full resolution, making it more appropriate for applications where high image detail is a priority than for systems requiring extremely high frame rates. The model designation also identifies important configuration details: MV-CH1010-10CM: 101MP-class camera model. M72: M72 × 0.75 lens mount configuration. NF: Fan-cooled monochrome configuration. The NF version should not be confused with the corresponding TF model, which uses thermoelectric cooling. Hikrobot's published product information identifies flat panel display inspection, PCB automated optical inspection, and document scanning among the relevant application areas for this camera family. 3. Technical Specifications The following table summarizes the main published specifications for the MV-CH1010-10CM-M72-NF. ParameterSpecification BrandHikrobot ModelMV-CH1010-10CM-M72-NF Product Type101MP CMOS Area Scan Camera Sensor ModelSony IMX461 Sensor TypeCMOS, Rolling Shutter Imaging ModeMonochrome Resolution11648 × 8740 pixels Pixel Size3.76 μm × 3.76 μm Sensor Format55 mm Maximum Frame RateApprox. 8.1 fps at full resolution, Mono 8 Data InterfaceCamera Link with SDR interface Lens MountM72 × 0.75 Power Supply12–24 VDC Typical Power ConsumptionApprox. 14 W at 24 VDC DimensionsApprox. 90 × 90 × 71.5 mm WeightApprox. 790 g Protection RatingIP40 under specified installation conditions Operating Temperature0°C to 50°C Cooling ConfigurationFan-cooled CompatibilityCamera Link V2.0 and GenICam-compatible software Specifications are based on publicly available product documentation. Confirm the latest manufacturer datasheet and exact hardware revision before system integration or procurement. 4. Why Choose a 101MP Industrial Camera? Resolution is an important factor in industrial machine vision because it determines how many pixels are available to represent the inspection target. The MV-CH1010-10CM-M72-NF provides 11648 × 8740 pixels, allowing the vision system to capture substantial image detail. This can be valuable when inspecting large components, fine surface structures, printed patterns, or products containing many small features. A high-resolution camera may offer several benefits: More pixels available across the inspection field of view. Greater potential to distinguish closely spaced image features. Detailed monochrome images for contrast-based inspection. The ability to capture a relatively large target without relying exclusively on multiple lower-resolution views. Flexibility for software-based inspection of different regions within one image. However, higher resolution does not automatically guarantee better inspection results. The optical system must be capable of resolving the details, and the lighting and image-processing algorithms must make those details distinguishable. Understanding object-space resolution A simplified relationship can help engineers evaluate camera suitability: Object-space pixel size = Field of view ÷ Number of pixels For example, if a system uses an assumed horizontal field of view of 200 mm across 11648 pixels, the nominal object-space sampling is approximately 17.2 μm per pixel. This is a hypothetical calculation, not a guaranteed detection capability for the camera. The smallest reliably detectable defect depends on several additional factors, including lens performance, contrast, lighting, noise, focus, motion, and the inspection algorithm. Engineers should therefore define the smallest required feature and the actual inspection area before selecting the camera. 5. Sony IMX461 Sensor and Monochrome Imaging The MV-CH1010-10CM-M72-NF uses the Sony IMX461 CMOS sensor with a pixel size of 3.76 μm × 3.76 μm. The camera's monochrome configuration is useful for applications in which grayscale information is more important than color classification. Examples include surface inspection, pattern analysis, edge detection, and certain dimensional inspection tasks. In a monochrome image, each pixel represents image intensity rather than a full RGB color value. This can simplify some image-processing workflows when defects are identified through brightness, contrast, texture, or shape. The published specification also lists a dynamic range of 78 dB and a signal-to-noise ratio of 45 dB. These figures provide useful reference points, but actual image quality depends on operating conditions, exposure, gain, illumination, and the measurement method used. For high-resolution inspection, engineers should consider the entire imaging chain: Sensor characteristics. Lens resolution and image circle. Field of view and magnification. Lighting intensity and uniformity. Exposure and gain settings. Image acquisition configuration. Image-processing algorithms. Matching these elements is essential to obtaining useful image information from a 101MP camera. 6. Camera Link Interface and System Integration The MV-CH1010-10CM-M72-NF uses a Camera Link interface with an SDR connection. Camera Link is commonly used in industrial imaging systems that employ dedicated frame grabbers to acquire image data. A typical system architecture may be structured as follows: Inspection Target → Lens and Lighting → Hikrobot MV-CH1010-10CM-M72-NF → Camera Link Frame Grabber → Industrial PC → Vision Software → PLC or Machine Controller Each component has a specific role. Industrial camera: Captures the monochrome image. Lens: Projects the inspection target onto the sensor. Lighting: Creates the contrast needed to reveal relevant features. Frame grabber: Receives image data through the Camera Link connection. Industrial PC: Processes and analyzes the image. Vision software: Performs inspection, measurement, or defect classification. PLC or controller: Coordinates the inspection station and production equipment. Before purchasing a frame grabber, engineers should verify the supported Camera Link configuration, connector and cable requirements, acquisition software, and compatibility with the selected operating system. The camera supports multiple Camera Link configuration modes, including Base, Medium, Full, and 80-bit configurations. The appropriate mode depends on the acquisition setup and supported hardware. Because the camera produces high-resolution images, the frame grabber, PC memory, storage, and processing resources should all be selected according to the actual image data rate and inspection workload. 7. Rolling Shutter and Inspection Motion The MV-CH1010-10CM-M72-NF uses a rolling-shutter CMOS sensor. This is an important consideration when designing a vision system for moving inspection targets. With rolling-shutter imaging, sensor rows are exposed sequentially rather than all receiving exposure at exactly the same instant. Depending on object motion and acquisition conditions, this can introduce geometric distortion into images of moving objects. For applications involving conveyor belts, moving films, printed materials, or continuously transported panels, engineers should evaluate: Object speed. Exposure time. Sensor readout behavior. Trigger timing. Lighting intensity. Mechanical vibration. Required dimensional accuracy. The published camera specifications also list support for global reset. This should not be interpreted as meaning that the sensor is a global-shutter camera; the listed sensor type remains rolling shutter. For stationary targets or applications where motion effects can be controlled, rolling-shutter imaging may be suitable. For applications involving rapid motion or strict geometric measurement requirements, testing under actual operating conditions is essential. 8. Lens Selection for the M72 Camera Mount Lens selection is especially important when working with a 101MP industrial camera. The MV-CH1010-10CM-M72-NF uses an M72 × 0.75 lens mount. The lens must be mechanically compatible with this mount and provide suitable optical coverage for the sensor's image format. A lens designed for a much smaller sensor may not cover the full sensor area adequately, even if its focal length appears suitable. Engineers should evaluate the following parameters. Optical resolution The lens must resolve enough detail to take advantage of the camera's high pixel count. Field of view The field of view determines the physical area visible in one image. A larger field of view spreads the available pixels across a larger area. Working distance Working distance affects lens selection, mounting geometry, and available space around the inspection station. Magnification Magnification influences how much physical detail is represented by each image pixel. Depth of field If the target is not perfectly flat, depth of field may affect whether all relevant features remain in focus. Distortion For dimensional inspection, lens distortion should be evaluated and corrected where necessary. The final lens should be selected using the actual sensor format, field of view, working distance, target geometry, and required measurement performance. Mechanical mount compatibility alone does not guarantee optical suitability. 9. Hypothetical Engineering Case Study: High-Resolution PCB Inspection The following scenario is an illustrative engineering example, not a verified customer deployment or a claim of measured performance by Hikrobot. Application background Consider an electronics manufacturer that needs to inspect printed circuit boards for pattern irregularities, surface anomalies, and selected fine features. The inspection station must capture detailed images across a defined board area. The engineering team is evaluating whether a 101MP monochrome camera can provide adequate image sampling for the required inspection tasks. Main inspection challenges The application presents several challenges: Some inspection features are small relative to the overall board size. Image contrast varies between different materials and surface finishes. The inspection area may contain many separate regions of interest. The image acquisition system must transfer large image files reliably. Inspection speed must remain compatible with the production cycle. Proposed system architecture A possible system design is: PCB Positioning → Trigger Signal → MV-CH1010-10CM-M72-NF → Compatible M72 Lens → Controlled Lighting → Camera Link Frame Grabber → Industrial PC → Vision Software → PLC The exact lighting method and lens configuration would depend on the board materials, surface reflectivity, feature geometry, and inspection requirements. Step 1: Define inspection requirements The engineering team identifies the smallest relevant feature, required field of view, board positioning tolerance, and production cycle time. These requirements establish whether the camera's resolution and acquisition rate are appropriate. Step 2: Design the optical system A compatible lens is selected to cover the sensor format and provide the necessary optical resolution. Magnification and working distance are determined from the inspection geometry. Step 3: Optimize illumination The team evaluates lighting positions, intensity, and diffusion to increase contrast between target features and surrounding areas. Different inspection tasks may require different lighting approaches. The final choice should be confirmed through image testing. Step 4: Configure image acquisition A compatible Camera Link frame grabber is integrated with the industrial PC. Camera settings, image format, exposure, gain, and acquisition mode are configured according to the system requirements. Step 5: Develop the inspection workflow The vision software can be configured to perform suitable operations, such as: Pattern comparison. Edge detection. Surface anomaly analysis. Region-of-interest inspection. Shape or position checking. Defect classification. The algorithms must be validated against representative good and defective samples. Step 6: Connect to the production controller The inspection software communicates its results to the PLC or machine controller through the selected control interface. The machine can then perform the appropriate acceptance, rejection, or alarm action. Step 7: Validate performance The completed system should be evaluated using real production samples. Testing should measure defect detection performance, false rejection rate, repeatability, processing time, and compatibility with the production cycle. No specific inspection accuracy or throughput should be assumed before this validation. Engineering assessment The MV-CH1010-10CM-M72-NF may be worth evaluating when the PCB inspection task benefits from high-resolution monochrome imaging across a relatively large field of view. However, the 8.1 fps maximum full-resolution acquisition rate, rolling-shutter behavior, optics, lighting, and image-processing time must be considered together. If the application requires a substantially higher frame rate or is sensitive to motion distortion, another camera configuration may be more appropriate. 10. Potential Industrial Applications Hikrobot's published product materials identify several relevant application areas for the MV-CH1010-10CM camera family. Actual suitability depends on the requirements of the specific inspection system. Flat Panel Display Inspection High-resolution imaging can be useful for inspecting large display-related surfaces, patterns, and selected visual anomalies. The engineering design should account for panel dimensions, optical coverage, illumination uniformity, and the smallest feature that must be detected. PCB Automated Optical Inspection Monochrome imaging can support selected PCB inspection tasks involving pattern comparison, component positioning, and surface contrast. The suitability of a 101MP camera depends on the board size, inspection speed, lens design, and defect criteria. Document and Film Scanning The camera's high pixel count may be useful for capturing detailed images of large documents, printed patterns, or films. Flatness, illumination uniformity, focus, and mechanical stability are important factors in these applications. Precision Surface Inspection The camera can be evaluated for inspection tasks that require detailed monochrome images of surface structures or defects. The smallest reliably detectable feature must be established through optical calculations and practical testing rather than inferred from megapixel count alone. 11. Fan Cooling and Environmental Considerations The MV-CH1010-10CM-M72-NF is the fan-cooled version of the MV-CH1010-10CM camera family. Its listed typical power consumption is approximately 14 W at 24 VDC, and its specified operating temperature range is 0°C to 50°C. The published ingress protection rating is IP40 under the stated installation conditions. When integrating the camera, engineers should consider: Available space for mounting and airflow. Heat generated by nearby equipment. Ambient temperature. Dust and contamination in the inspection environment. Cable routing and connector access. Power supply stability. Mechanical vibration. IP40 should not be treated as a guarantee of suitability for washdown, heavy dust, or other demanding environmental conditions. Additional enclosure or environmental protection may be required depending on the installation. The NF fan-cooled version should also be distinguished from the TF thermoelectric-cooled version. Cooling configuration, power requirements, and physical dimensions should be verified before selecting the final model. 12. Procurement Checklist for a 101MP Industrial Camera Before purchasing the Hikrobot MV-CH1010-10CM-M72-NF, engineers and procurement teams should confirm the following points. Evaluation ItemKey Question ResolutionDoes 11648 × 8740 provide sufficient sampling for the smallest required feature? Field of ViewCan the target area be covered with the required detail? Frame RateIs approximately 8.1 fps at full resolution sufficient for the application? Shutter TypeIs rolling-shutter imaging acceptable for the target's movement? LensDoes the M72 lens cover the sensor and meet the optical resolution requirements? LightingCan the required defects be distinguished consistently? Frame GrabberIs the Camera Link configuration supported? SoftwareIs the acquisition software compatible with the camera and operating environment? ProcessingCan the PC process the image data within the required cycle time? EnvironmentAre the temperature, airflow, and protection requirements satisfied? IntegrationAre triggering, synchronization, and PLC communication supported by the overall design? A 101MP camera is most appropriate when the application benefits from the additional image detail and the rest of the system can support it. For applications where speed is more important than fine spatial detail, a lower-resolution camera with a higher frame rate may provide a more practical solution. 13. Why Consider Hikrobot for Industrial Machine Vision? Hikrobot offers industrial camera models across different resolutions, interfaces, and cooling configurations. Selecting the correct model depends on the application rather than simply choosing the highest megapixel count. The MV-CH1010-10CM-M72-NF is positioned for high-resolution monochrome image acquisition with Camera Link connectivity. Its main technical characteristics are relevant to applications where image detail, sensor coverage, and integration with a compatible acquisition system are central design considerations. When evaluating this model, buyers should compare the exact specification, camera configuration, lens requirements, frame-grabber compatibility, and application conditions. A qualified supplier or machine vision integrator can help assess camera suitability, identify compatible accessories, and confirm the technical details required for procurement. 14. Conclusion The Hikrobot MV-CH1010-10CM-M72-NF 101MP industrial camera is designed for high-resolution monochrome machine vision applications that require detailed image acquisition. Its 11648 × 8740 resolution, Sony IMX461 CMOS sensor, 3.76 μm pixel size, Camera Link interface, M72 × 0.75 lens mount, and fan-cooled configuration make it a candidate for applications such as flat panel display inspection, PCB AOI, document scanning, and selected precision surface inspection tasks. Successful integration depends on more than camera resolution. Lens performance, lighting, exposure, rolling-shutter behavior, frame-grabber compatibility, processing capability, and production cycle time must all be evaluated as part of the complete vision system. Before procurement, confirm the latest manufacturer's datasheet and validate the proposed configuration against the actual inspection target. If you are evaluating the Hikrobot MV-CH1010-10CM-M72-NF for a machine vision project, request the latest datasheet, confirm Camera Link and lens compatibility, and assess the system using representative production samples before finalizing the design. Frequently Asked Questions 1. What is the Hikrobot MV-CH1010-10CM-M72-NF? It is a 101MP monochrome CMOS area scan industrial camera with a Sony IMX461 sensor, Camera Link interface, M72 × 0.75 lens mount, and fan-cooled configuration. 2. What is the resolution of the MV-CH1010-10CM-M72-NF? The published full resolution is 11648 × 8740 pixels. 3. Which image sensor does this camera use? The camera uses a Sony IMX461 CMOS sensor with a pixel size of 3.76 μm × 3.76 μm. 4. Is the MV-CH1010-10CM-M72-NF monochrome or color? The MV-CH1010-10CM-M72-NF is a monochrome camera. The related MV-CH1010-10CC model is a separate color configuration. 5. Does this camera use a global shutter? No. The published specification identifies it as a rolling-shutter CMOS camera. Global reset support should not be confused with global-shutter sensor operation. 6. What interface does the camera use? It uses Camera Link with an SDR interface. A compatible frame grabber and acquisition software are required for system integration. 7. What lens mount does it support? The camera uses an M72 × 0.75 lens mount. The lens must also provide suitable sensor coverage and optical resolution. 8. What is the maximum frame rate? The published maximum is approximately 8.1 fps at 11648 × 8740 resolution in Mono 8 mode. Actual acquisition performance depends on the configuration and system architecture. 9. What applications may benefit from this camera? Potential applications include flat panel display inspection, PCB automated optical inspection, document scanning, and selected high-resolution surface inspection tasks. 10. What should buyers check before purchasing? Confirm the exact model, latest datasheet, frame-grabber compatibility, lens coverage, lighting requirements, operating environment, image-processing capacity, and required production throughput.

.gtr-container-xyz123 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 20px; max-width: 1200px; margin: 0 auto; box-sizing: border-box; } .gtr-container-xyz123 h2 { font-size: 18px; font-weight: bold; color: #0000FF; margin-top: 30px; margin-bottom: 15px; padding-bottom: 5px; border-bottom: 2px solid #E0E0FF; } .gtr-container-xyz123 h3 { font-size: 16px; font-weight: bold; color: #0000FF; margin-top: 25px; margin-bottom: 10px; } .gtr-container-xyz123 p { font-size: 14px; margin-bottom: 10px; text-align: left !important; } .gtr-container-xyz123 strong { color: #0000FF; } .gtr-container-xyz123 hr { border: none; border-top: 1px solid #ccc; margin: 40px 0; } .gtr-container-xyz123 table { width: 100%; border-collapse: collapse !important; margin: 20px 0 !important; font-size: 14px !important; border: 1px solid #0000FF !important; } .gtr-container-xyz123 th, .gtr-container-xyz123 td { border: 1px solid #0000FF !important; padding: 12px 15px !important; text-align: left !important; vertical-align: top !important; word-break: normal !important; overflow-wrap: normal !important; } .gtr-container-xyz123 th { background-color: #E0E0FF !important; font-weight: bold !important; color: #0000FF !important; } .gtr-container-xyz123 tr:nth-child(even) { background-color: #F8F8FF; } .gtr-container-xyz123 ul { list-style: none !important; padding-left: 20px !important; margin-bottom: 10px; } .gtr-container-xyz123 ol { list-style: none !important; padding-left: 25px !important; margin-bottom: 10px; } .gtr-container-xyz123 ul li { position: relative !important; margin-bottom: 8px !important; padding-left: 15px !important; font-size: 14px !important; list-style: none !important; } .gtr-container-xyz123 ul li::before { content: "•" !important; color: #0000FF !important; position: absolute !important; left: 0 !important; font-size: 18px !important; line-height: 1 !important; } .gtr-container-xyz123 ol li { position: relative !important; margin-bottom: 8px !important; padding-left: 25px !important; font-size: 14px !important; list-style: none !important; } .gtr-container-xyz123 ol li::before { content: counter(list-item) "." !important; color: #0000FF !important; position: absolute !important; left: 0 !important; width: 20px !important; text-align: right !important; } .gtr-container-xyz123 .gtr-table-wrapper { overflow-x: auto; margin: 20px 0; } @media (min-width: 768px) { .gtr-container-xyz123 { padding: 30px; } .gtr-container-xyz123 h2 { font-size: 20px; } .gtr-container-xyz123 h3 { font-size: 18px; } } Introduction High-precision machine vision applications increasingly require industrial cameras that can capture fine image details while maintaining reliable acquisition performance on automated production lines. Applications such as semiconductor inspection, electronic component inspection, precision mechanical inspection, surface defect detection, and automated optical inspection often require significantly more image information than conventional low- or mid-resolution cameras can provide. The Hikrobot MV-CH250-90Y1M-NH is a high-resolution monochrome area scan industrial camera designed for demanding machine vision and automated inspection applications. It combines a 5120 * 5120 resolution, Gpixel GMAX0505 CMOS sensor, 2.5 μm pixel size, global shutter imaging, and a CoaXPress CXP-12 interface. With a maximum frame rate of approximately 41.3 fps, the camera is designed for machine vision systems that need high image resolution together with relatively high-speed image acquisition. This case study explains how the MV-CH250-90Y1M-NH can be considered in a high-resolution industrial vision architecture and what engineers should evaluate when integrating a 25MP machine vision camera into an automated inspection system. Product Overview: Hikrobot MV-CH250-90Y1M-NH The MV-CH250-90Y1M-NH belongs to the Hikrobot CH Series Area Scan Camera family. Its 25MP-class resolution provides a large number of pixels for capturing fine image structures across the inspection field of view. The monochrome imaging configuration is particularly relevant to applications where grayscale contrast, edges, surface structures, dimensional features, and defect visibility are more important than color information. The combination of high resolution and global shutter imaging makes the camera suitable for machine vision systems involving moving inspection targets. A typical industrial vision architecture can be structured as: Industrial Camera → C-Mount Lens → Industrial Lighting → CoaXPress Frame Grabber → Industrial PC → Vision Software → PLC / Robot In this architecture, the camera performs image acquisition, while the lens, lighting, frame grabber, image-processing platform, and machine-control system work together to complete the inspection process. Key Specifications of MV-CH250-90Y1M-NH Parameter Specification Brand Hikrobot Series CH Series Model MV-CH250-90Y1M-NH Camera Type Area Scan Industrial Camera Imaging Mode Monochrome Resolution 5120 * 5120 pixels Resolution Class 25MP Image Sensor Gpixel GMAX0505 CMOS Sensor Size 1.1 inch Pixel Size 2.5 μm Shutter Mode Global Shutter Maximum Frame Rate Approx. 41.3 fps Interface CoaXPress / CXP-12 CXP Configuration 1-Link CXP-12 Lens Mount C-Mount Public product listings identify the MV-CH250-90Y1M-NH with 5120 * 5120 resolution, GMAX0505 sensor, 2.5 μm pixels, global shutter, monochrome imaging, CXP-12, and approximately 41.3 fps. Engineering note: Exact specifications should be confirmed against the latest Hikrobot datasheet for the specific product revision before final system design, quotation, or procurement. Why Choose a 25MP Industrial Camera? Resolution is one of the most important parameters when selecting an industrial camera for precision inspection. A higher-resolution camera provides more pixels across the inspection area. This can allow the vision system to distinguish smaller features when the optical system, field of view, lighting, and image-processing algorithm are properly matched. For example, an engineer may initially consider the following relationship: Pixel Density ≈ Horizontal Pixel Count ÷ Field of View For the MV-CH250-90Y1M-NH, the horizontal image contains 5120 pixels. If the application uses a relatively narrow field of view, those pixels can be distributed over a smaller physical area, increasing the available sampling density. This can be valuable for applications involving: Small surface defects Fine mechanical features Electronic components PCB inspection Precision parts Dimensional inspection Surface texture analysis Automated optical inspection Fine edge detection However, camera resolution should not be evaluated independently. A 25MP camera requires an optical system capable of resolving the detail captured by the sensor. Lens resolution, working distance, magnification, field of view, lighting, vibration, and inspection speed all influence the final image quality. 5120 * 5120 Resolution for High-Resolution Machine Vision The 5120 * 5120 pixel resolution of the MV-CH250-90Y1M-NH provides a square high-resolution image format. This can be useful for inspection systems where the target contains detailed features in both horizontal and vertical directions. Instead of simply increasing magnification, engineers can use a high-resolution sensor to capture a larger inspection area while maintaining sufficient pixel sampling for important features. A typical design process may include: Define the smallest feature that must be detected. Determine the required field of view. Calculate the required pixel density. Select an appropriate industrial camera. Select a lens with sufficient optical resolution. Design the lighting system. Evaluate exposure and motion conditions. Select image acquisition and processing hardware. Validate the complete inspection system. This approach helps prevent the common mistake of selecting a camera based only on megapixel count. Gpixel GMAX0505 Sensor and 2.5 μm Pixel Size The MV-CH250-90Y1M-NH uses a Gpixel GMAX0505 CMOS sensor with a 2.5 μm pixel size. Pixel size is important because it describes the physical sampling dimension of each photosensitive pixel. For high-resolution machine vision, pixel size needs to be evaluated together with lens performance. A useful engineering chain is: Pixel Size → Optical Resolution → Image Sampling → Feature Detection A high-resolution camera cannot compensate for an optical system that cannot resolve the required feature. Therefore, when designing a system around the MV-CH250-90Y1M-NH, engineers should evaluate: Sensor format Lens compatibility Lens resolution Field of view Working distance Magnification Depth of field Optical distortion Lighting uniformity The goal is to ensure that the optical system can effectively utilize the resolution available from the 25MP sensor. Global Shutter for Moving Inspection Targets The MV-CH250-90Y1M-NH uses global shutter imaging. Global shutter is particularly relevant to machine vision applications involving moving objects. With global shutter imaging, the image acquisition behavior is designed to capture the image across the sensor without the row-by-row exposure behavior associated with rolling shutter architectures. This can help reduce geometric distortion associated with the sequential exposure of different sensor rows when inspecting moving targets. Potential applications include: Conveyor inspection Automated assembly Robotic inspection Electronic component inspection Mechanical part inspection Surface inspection High-speed machine vision Automated production lines However, global shutter does not automatically eliminate motion blur. Actual image quality still depends on exposure time, object velocity, lighting intensity, trigger timing, mechanical vibration, lens selection, and system synchronization. Approximately 41.3 fps for High-Speed Image Acquisition The MV-CH250-90Y1M-NH combines 25MP-class image resolution with a maximum frame rate of approximately 41.3 fps. This combination can be useful when an inspection system requires both detailed images and continuous image acquisition. The camera's frame rate should not, however, be confused with actual production throughput. For example, a camera capable of approximately 41.3 fps does not automatically mean that a production line can inspect 41.3 products per second. Actual system throughput depends on: Trigger frequency Exposure time Object spacing Image transfer Frame-grabber performance Industrial PC performance Image-processing time Vision algorithm complexity PLC communication Mechanical cycle time Therefore, engineers should evaluate the complete inspection cycle rather than considering camera frame rate alone. CoaXPress CXP-12 for High-Bandwidth Machine Vision One of the important characteristics of the MV-CH250-90Y1M-NH is its CoaXPress CXP-12 interface. High-resolution cameras generate substantial image data. A 25MP camera operating at a relatively high frame rate requires an image acquisition architecture capable of handling the corresponding data flow. CoaXPress is commonly used in demanding industrial vision systems where high-speed image transmission and reliable camera-to-frame-grabber communication are required. A typical system can therefore use: MV-CH250-90Y1M-NH → CXP-12 Connection → CoaXPress Frame Grabber → Industrial PC → Vision Software The frame grabber receives image data from the camera and transfers it into the processing system for analysis. When designing a CXP-12 machine vision system, engineers should verify: Frame grabber compatibility CXP interface configuration Cable selection Maximum transmission distance Camera configuration Software compatibility PC processing capability Storage requirements Trigger synchronization The exact system architecture should be validated according to the selected camera and frame-grabber configuration. Monochrome Imaging for Precision Inspection The MV-CH250-90Y1M-NH is a monochrome industrial camera. Monochrome cameras are widely used when color information is not essential to the inspection task. Instead, the inspection may depend on differences in: Brightness Contrast Surface texture Edge definition Shape Pattern Dimensional features Surface defects For example, a monochrome camera can be appropriate for detecting scratches or surface irregularities where grayscale contrast provides more useful information than RGB color classification. Monochrome imaging can also be advantageous in applications where engineers need to maximize the use of image intensity information for measurement or defect detection. C-Mount Lens Selection The MV-CH250-90Y1M-NH uses a C-Mount lens interface. Lens selection is one of the most important steps when building a high-resolution machine vision system. A high-resolution camera should be matched with an optical system capable of delivering sufficient detail to the sensor. Engineers should evaluate: Field of View The field of view determines how much of the target is visible in a single image. Working Distance Working distance defines the physical distance between the lens and the inspection target. Magnification Magnification determines the relationship between the physical target and its image on the sensor. Optical Resolution The lens needs to provide sufficient optical resolution to utilize the camera's high pixel count. Depth of Field The application may require sufficient depth of field when the inspection target is not perfectly flat. Distortion For measurement applications, optical distortion should be considered because it can influence dimensional accuracy. For this reason, a 25MP camera should be selected as part of an optical system rather than as an independent component. Example Machine Vision Application: Precision Surface Inspection Consider a hypothetical automated inspection line for precision mechanical components. The production line transports components through a fixed inspection station. The machine needs to detect small surface defects, edge abnormalities, machining marks, and other visual features. A possible system architecture could be: Conveyor → Trigger Sensor → MV-CH250-90Y1M-NH → C-Mount Lens → Industrial Lighting → CXP-12 Frame Grabber → Industrial PC → Vision Software → PLC Step 1: Object Positioning The component enters the inspection area through a conveyor or automated handling system. Step 2: Trigger A sensor or machine-control signal initiates image acquisition. Step 3: Image Acquisition The MV-CH250-90Y1M-NH captures a high-resolution monochrome image of the target. Step 4: Image Transfer Image data is transferred through the CoaXPress CXP-12 interface to the frame grabber. Step 5: Image Processing The industrial PC processes the acquired image using the selected machine vision software. Possible inspection algorithms may include: Edge detection Pattern matching Blob analysis Surface inspection Measurement Defect detection Geometric analysis Step 6: Machine Decision The vision system sends the inspection result to the PLC or robot controller. Step 7: Automated Action Depending on the inspection result, the machine may: Accept the component Reject the component Mark the component Sort the component Trigger an alarm Send the result to a production database This example illustrates how a high-resolution camera functions as one part of a complete industrial automation system. Potential Applications of the MV-CH250-90Y1M-NH The combination of high resolution, monochrome imaging, global shutter technology, and CXP-12 connectivity makes the camera relevant to various high-resolution machine vision applications. Electronics Inspection The camera can be considered for inspection of electronic components and assemblies where small structures and surface details need to be captured. Potential tasks include: Component inspection PCB inspection Connector inspection Solder-area inspection Surface defect detection Semiconductor and Precision Component Inspection High-resolution imaging can be useful where the inspection target contains fine structures. Potential applications include: Precision component inspection Wafer-related vision tasks Surface inspection Edge inspection Fine feature detection Actual suitability depends on the target size, required defect size, optical configuration, lighting, and processing requirements. Precision Mechanical Inspection Machine vision systems for precision mechanical components may need to detect: Edge defects Surface marks Machining defects Dimensional features Shape deviations Assembly conditions The 5120 * 5120 resolution provides a large image data set for detailed inspection. Automated Optical Inspection The camera can also be considered for AOI architectures where high image resolution is required. A typical AOI system may integrate: Industrial Camera + Lens + Lighting + Frame Grabber + Industrial PC + Vision Software + PLC The final inspection performance depends on the complete system rather than the camera alone. Why the MV-CH250-90Y1M-NH Can Be Considered for High-Resolution Vision Systems The main engineering characteristics of the MV-CH250-90Y1M-NH can be summarized as follows: 1. 25MP-Class Resolution The 5120 * 5120 resolution provides a large number of image pixels for detailed inspection. 2. Gpixel GMAX0505 Sensor The camera uses the GMAX0505 CMOS sensor platform with 2.5 μm pixels. 3. Global Shutter Global shutter imaging is relevant to machine vision applications involving moving inspection targets. 4. Approximately 41.3 fps The camera combines high resolution with a relatively high image acquisition rate. 5. CXP-12 Interface CoaXPress CXP-12 provides a high-bandwidth interface for demanding image acquisition architectures. 6. Monochrome Imaging The monochrome configuration is appropriate for applications focused on grayscale contrast, edges, surface characteristics, and fine image detail. 7. C-Mount The C-Mount interface provides compatibility with a broad range of industrial machine vision lenses, subject to sensor and optical requirements. Engineering Considerations Before Purchasing Selecting a high-resolution industrial camera requires more than comparing megapixel numbers. Before purchasing the MV-CH250-90Y1M-NH, system engineers should define the application requirements. 1. What is the smallest defect? Determine the smallest feature or defect that the vision system needs to detect. 2. What is the required field of view? The camera resolution must be evaluated against the physical inspection area. 3. What is the object speed? Moving targets require careful consideration of exposure time, lighting, trigger timing, and shutter architecture. 4. What lens is required? The lens should be capable of providing sufficient optical resolution for the sensor. 5. What lighting is required? Lighting can have a significant effect on defect visibility and image contrast. 6. What frame grabber is required? A CoaXPress camera requires a compatible image acquisition architecture. 7. What processing performance is required? Large high-resolution images require appropriate industrial PC and image-processing resources. 8. What is the actual production cycle? Camera frame rate should not be treated as the same thing as final production throughput. MV-CH250-90Y1M-NH vs. Conventional Industrial Cameras In some applications, a conventional 2MP, 5MP, or 12MP camera may provide sufficient resolution. A 25MP camera becomes more relevant when the application requires a combination of: Large inspection area Fine feature detection High image detail Precision surface inspection Moving-target acquisition High-resolution measurement Detailed defect analysis The correct choice depends on the engineering requirements. A higher-resolution camera may also increase the requirements for: Lens quality Lighting Image transmission Frame-grabber capability Industrial PC performance Storage Image-processing time Therefore, engineers should evaluate the entire vision system before selecting the camera. SEO Keyword Strategy The following search terms naturally relate to the product and its applications: Primary Keywords Hikrobot MV-CH250-90Y1M-NH 25MP industrial camera 25MP machine vision camera CoaXPress industrial camera CXP-12 camera high resolution industrial camera Secondary Keywords monochrome industrial camera global shutter camera area scan camera machine vision camera high resolution machine vision camera GMAX0505 camera 5120 * 5120 industrial camera industrial inspection camera precision inspection camera CoaXPress machine vision camera Long-Tail Keywords Hikrobot MV-CH250-90Y1M-NH 25MP camera 25MP monochrome global shutter industrial camera 5120 * 5120 CoaXPress camera CXP-12 high resolution machine vision camera 25MP area scan camera for precision inspection GMAX0505 industrial machine vision camera high resolution monochrome camera for automated inspection Frequently Asked Questions What is the Hikrobot MV-CH250-90Y1M-NH? The Hikrobot MV-CH250-90Y1M-NH is a monochrome area scan industrial camera designed for high-resolution machine vision applications. What resolution does the MV-CH250-90Y1M-NH provide? The camera provides a resolution of 5120 * 5120 pixels, placing it in the 25MP-class industrial camera category. What sensor does the camera use? The camera uses a Gpixel GMAX0505 CMOS sensor with a 2.5 μm pixel size. Does the MV-CH250-90Y1M-NH use global shutter? Yes. The model is specified with global shutter imaging. What is the maximum frame rate? The publicly listed configuration provides a maximum frame rate of approximately 41.3 fps. What interface does the camera use? The MV-CH250-90Y1M-NH uses a CoaXPress CXP-12 interface. Is the camera monochrome or color? The MV-CH250-90Y1M-NH is a monochrome industrial camera. What lens mount does it use? The camera is specified with a C-Mount lens interface. What applications can use this camera? Potential applications include high-resolution machine vision inspection, precision component inspection, electronics inspection, surface inspection, automated optical inspection, and other industrial vision applications where detailed monochrome imaging is required. Does 41.3 fps mean the production line can inspect 41.3 products per second? No. Camera frame rate and production throughput are different parameters. Actual throughput depends on triggering, exposure, object spacing, image transfer, processing time, PLC communication, and machine cycle time. Conclusion The Hikrobot MV-CH250-90Y1M-NH is a high-resolution monochrome area scan camera designed for demanding industrial machine vision applications. Its combination of 5120 * 5120 resolution, Gpixel GMAX0505 CMOS sensor, 2.5 μm pixel size, global shutter imaging, approximately 41.3 fps acquisition, CoaXPress CXP-12 connectivity, and C-Mount compatibility makes it relevant to machine vision systems where image detail and high-speed image acquisition are important considerations. For applications such as precision inspection, electronic component inspection, surface defect detection, automated optical inspection, and high-resolution manufacturing inspection, the camera can serve as the image acquisition component within a complete industrial vision architecture. However, camera selection should always be based on the complete system requirements. Lens resolution, field of view, lighting, exposure, motion, frame grabber, image-processing hardware, software, and machine synchronization all influence the final inspection performance. For procurement and system integration, engineers should confirm the exact configuration and latest specifications of Hikrobot MV-CH250-90Y1M-NH with the manufacturer or qualified supplier before finalizing the machine vision design.

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