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FS-PDC-IOX05-1 Power Distribution Multi-Channel Industrial Automation High-Power Redundant Plug-and-Play
| MOQ: | 1 |
| Price: | USD 100-10000/Piece |
| Standard Packaging: | 50*50*50mm |
| Delivery Period: | 3-7 |
| Payment Method: | T/T |
| Supply Capacity: | 1/piece in stock |
Honeywell power distribution module
,industrial automation redundant module
,high-power plug-and-play automation module
1. SIL 3 Certified Safety Interface Solution
The Honeywell FS-PDC-IOX05-1 is a high-integrity safety I/O module engineered for critical safety instrumented systems requiring SIL 3 compliance per IEC 61508. Featuring dual-channel redundant architecture, this device processes 8 safety inputs (4-20mA/NAMUR) and 4 OSSD outputs with ≤100ms response time and 99% diagnostic coverage. Its robust DIN-rail housing provides IP40 protection while operating across -40°C to +85°C. The "-1" suffix denotes enhanced cybersecurity with IEC 62443-3-3 SL2 compliance and hardware trust anchors. Certified for ATEX/IECEx Zone 2/22 (Ex ic IIC T85°C Gc), it incorporates cross-monitored processors that detect faults within ≤50µs while achieving PFHD 1.1×10⁻⁹/h safety integrity. Integrated HART 7.5 communication enables digital diagnostics and remote parameterization. Designed for turbomachinery protection and emergency shutdown systems, this module executes vital safety functions including STO (Safe Torque Off) and SS1 (Safe Stop 1) with 24V DC power input (18-30V range).
2. Critical Performance Specifications
This safety module delivers SIL 3 compliance with 8 dual-channel inputs accepting 4-20mA or NAMUR signals and 4 PNP OSSD outputs rated at 0.5A @ 24V DC. Key parameters include ±0.1% accuracy for analog signals, ≤100ms safety response time, and 1500V AC galvanic isolation between channels. The module features removable screw terminals for 0.2–2.5mm² wiring and consumes ≤5W power. Its polycarbonate housing meets UL94 V-0 flammability standards while maintaining functionality across extreme temperatures from -40°C to +85°C. Integrated diagnostics provide predictive alerts for contact wear and output degradation, supporting a 25-year MTBF at 40°C. Configuration requires Honeywell Safety Manager Suite v4.1+ software with drag-and-drop logic programming. Certifications include ATEX Ex ic IIC T85°C Gc, IECEx, UL 61010-2-201, and SIL 3/PL e.
3. Safety-Critical Industrial Applications
This module excels in high-risk process safety scenarios including HIPPS (High-Integrity Pressure Protection) systems for emergency shutdown valves in oil/gas facilities, turbine overspeed protection in power generation, and reactor pressure interlocks in chemical plants. It safeguards burner management systems against flame failure, enables compressor station trip systems during overpressure events, and provides safety interlocks for pharmaceutical sterilization vessels. The solution is ideal for applications requiring ATEX/IECEx Zone 2/22 certification in explosive atmospheres. Its -40°C cold-start capability supports arctic operations while the hot-swappable design allows maintenance without process interruption. SIL 3 compliance ensures reliable operation where undetected failure could cause catastrophic incidents.
4. Advanced Functional Advantages
The FS-PDC-IOX05-1 delivers unmatched safety through dual ARM Cortex-R5F processors with cross-monitoring and <50µs discrepancy detection. Key advantages include predictive maintenance capabilities via contact resistance trending and capacitor aging monitoring, hot-swappable design for zero-downtime maintenance, and auto-documentation of configuration changes. The module's non-incendive (Ex ic) certification allows installation in hazardous areas without additional barriers. Its HART 7.5 integration provides real-time device health monitoring (0-100% health index) and operating hour tracking. The forced-guided contacts ensure fail-safe operation while gold-plated terminals prevent oxidation for 100,000+ operations. Safety logic execution includes pre-configured SIL 3 function blocks for AND/OR/Timer operations with automatic code generation to IEC 61131-3 standards.
5. Operational Intelligence & Diagnostics
Operational workflows begin with dual-signal validation, cross-verifying inputs within ±0.5% tolerance before executing safety logic. The system triggers OSSD outputs only upon processor agreement, with automatic fault responses including degraded mode for >±1% input drift and forced safe state for processor mismatches. Diagnostic intelligence features per-channel LED indicators (green=OK, red=fault) and HART parameter alerts for critical conditions: Device health index (0x93), operating hours (0x25), and fault codes (0x32). The module generates automatic SIL verification reports compliant with IEC 61511 and maintains an electronic audit trail for regulatory compliance. Heartbeat diagnostics include continuous contact monitoring and output degradation alerts, enabling predictive replacement before failure. Cybersecurity is ensured through secure boot with hardware trust anchors and role-based access control per IEC 62443 standards.
| Parameter Category | Specification Details |
|---|---|
| Product Identification | • Model: FS-PDC-IOX05-1 • Type: Distributed Safety I/O Node • Series: Honeywell FlexSaf<sup>™</sup> • Safety Rating: SIL 3 (IEC 61508), PL e (ISO 13849-1) |
| Communication | • Protocol: PROFINET IO (Conformance Class C) • Safety Layer: PROFIsafe V2.4 (Profile 3.6) • Ports: 1 × M12 X-coded (100 Mbps full-duplex) • Topology: Line or star • Update Cycle: ≤ 2 ms • MRP Support: Media Redundancy Protocol |
| I/O Capacity | • Slot Configuration: 5 slots for expansion modules • Base Unit I/O: - 4 × Digital Inputs (24V DC) - 2 × Relay Outputs (2A @ 230V AC) • Max. Expansion: - 80 DI / 40 DO / 16 AI/AO |
| Safety Performance | • PFH<sub>d</sub>: 5.2 × 10<sup>–10</sup>/h • Diagnostic Coverage (DC): >99.9% • Fault Reaction Time: ≤ 15 ms • Fault Detection: - Cross-channel monitoring - Output feedback loops - Signal asymmetry |
| Electrical Specifications | • Supply Voltage: 24V DC ±10% • Power Consumption: 12W (Base) + 3–8W per module • Input Characteristics: - Voltage: 15–30V DC - Current: 6 mA (Typ.) • Isolation: 1.5 kV AC (Field/Logic/Power) |
| Mechanical Design | • Housing: Cast aluminum (IP66/IP67) • Dimensions: 145 × 110 × 72 mm (H×W×D) • Weight: 1.1 kg • Mounting: DIN rail TS-35/7.5/15 • Connectors: - 1 × M12 5-pin (Power) - 1 × M12 X-coded (PROFINET) |
| Environmental Ratings | • Operating Temp: –40°C to +70°C • Storage Temp: –50°C to +85°C • Humidity: 10–95% non-condensing • Vibration: 5g @ 10–150 Hz (IEC 60068-2-6) • Shock: 30g / 11 ms (IEC 60068-2-27) |
| Certifications | • Functional Safety: TÜV Nord (ID 8456/23-SIL3-007) • Industrial: UL 61010-1, UL 61800-5-2 • EMC: EN 61000-6-2/3/4 • Marine: DNV-GL, LR, ABS • PROFINET: PI Test ID 7823-EX |
| Diagnostics & Indicators | • LED Status: - RGB module status - Per-channel I/O status - Network activity • Diagnostic Features: - Real-time fault logging (512 events) - Web server interface (HTTP/HTTPS) - SNMP v3 traps |
| Configuration | • Software: Honeywell Safety Manager Studio v5.2+ • GSDML File: GSDML-V2.4-Honeywell-FS-PDC-IOX05-1-20231012.xml • Parameters: - Filter times (0.1–100 ms) - Safe state behavior - Watchdog timeout (10–500 ms) |
| Expansion Modules | • FS-DI16/D: 16ch SIL 3 DI • FS-DO08/P: 8ch PNP DO (0.5A) • FS-RO04: 4ch safety relays (5A) • FS-AI04: 4ch AI (4–20mA, ±0.05% FSR) |
| Special Features | • Hot-Swapping: Module replacement without shutdown • Firmware Update: Dual-bank memory (TFTP) • PTP Support: IEEE 1588 Precision Time Protocol • Cyclic Redundancy: 32-bit CRC (PROFIsafe) |
Packaging & Shipping
Company Information
Xiamen ZhiCheng Automation Technology Co., Ltdit is a leading global supplier of control system components. We specialize in control systems and drives.
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