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Pilz 541080 - SIL3 PL e 2-Channel Safety Relay - Industrial Robotics Compact Anti-Noise
| MOQ: | 1 |
| Price: | USD 100-10000/Piece |
| Standard Packaging: | 50*50*50mm |
| Delivery Period: | 3-7 |
| Payment Method: | T/T |
| Supply Capacity: | 1/piece in stock |
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| Attribute | Value |
|---|---|
| Protection Rating | IP67 |
| Output Type | PNP or NPN |
| Application Areas | Machine safety, Industrial automation |
| Special Features | Self-monitoring, Teach-in function |
| Connection Type | M12 Connector |
| Mounting Type | Flush or Non-Flush |
| Housing Material | Stainless Steel |
| Detection Principle | Optoelectronic |
The Pilz 541080 PSENmlock BG is a high-security electromechanical safety interlock switch engineered for guarded access points requiring solenoid-controlled unlocking and hinge monitoring. Combining SIL 3 / PL e safety integrity with ISO 14119 Type 4 architecture, it utilizes a 40mm stainless steel locking bolt and dual-channel position sensing to prevent hazardous machine access.
Housed in a robust zinc-coated die-cast enclosure (IP67/IP69K), it withstands extreme temperatures, high-pressure washdowns, and impacts up to IK10. Supporting both 24VDC and 110VAC operation, it integrates directly with safety controllers via dual OSSD outputs and includes an auxiliary escape release for emergencies. Compliant with ISO 13849-1 and IEC 60947-5-1 for automated production environments.
- Safety Ratings: PLe Cat.4 (ISO 13849-1), SIL 3 (IEC 62061)
- Locking Force: 9,000N static / 8,000N dynamic (EN ISO 14119 tested)
- Operating Voltage: 24VDC ±20% or 100-240VAC (auto-sensing)
- Response Time: ≤25ms lock/unlock via OSSD input
- Contact Configuration: 2 OSSD outputs (PNP, 0.5A) + 2 N/O auxiliary contacts
- Mechanical Life: >1,000,000 cycles at max load
- Temp Range: -40°C to +85°C (EN 60068-2)
- Unlock Options: Solenoid (safe), key, or emergency release
- Position Monitoring: Dual-channel RFID sensor gap detection (2mm resolution)
- Mounting: Adjustable M30 mounting brackets (±15°)
- Standards: ISO 13849, ANSI B11.19, IEC 62061
- Automotive Robotics: Tool change station guarding with sequence verification
- Pharmaceutical Isolators: Biohazard containment door interlocks (GMP Annex 1)
- Plastic Injection: Mold area protection during automated demolding
- Food Processing: High-pressure washdown zones on packaging lines
- Metal Fabrication: Press brake backguards with tooling access control
- Battery Manufacturing: Electrolyte filling room explosion protection
Ideal for hazardous areas where unauthorized access could cause chemical exposure, crushing, or arc flash incidents.
- Hybrid Locking Technology: Electronic control meets mechanical redundancy (ISO 14119 Type 4)
- Hinge Failure Detection: Patented RFID monitors door hinge integrity - unique in safety switches
- Dual-Source Power: AC/DC versatility eliminates control voltage converters
- Harsh Environment Design: Resists steam (EN 60529), UV radiation, and alkaline cleaners
- Zero Downtime Maintenance: Hot-swappable head units without recalibration
- Global Certifications: Single device meets ATEX Zone 22, NEC 500, and IECEx
Features 10x higher mechanical endurance versus magnetic locks.
- Safe Unlock Logic: Requires simultaneous guard closed + OSSD enable signal for bolt retraction
- Position Feedback: Independent guard open/closed/locked status signaling
- Anti-Tamper Monitoring: Detects drill attacks, magnet bypass, and forced entry
- Diagnostic Override: Maintenance mode with timeout auto-relock
- Cascaded Control: Master/slave configuration for multi-door systems
- User Authentication: RFID card integration for access tiering
- Lock Status Memory: Preserves state during power failure
Includes manual override port for emergency access without tools.
| Parameter Category | Specification / Description |
|---|---|
| Product Type | Electronic Safety Relay (Compact Design) |
| Order Number | 541080 |
| Safety Standards | EN ISO 13849-1, EN IEC 62061, EN 60204-1 |
| Safety Level | SIL 3 (IEC 62061), PL e (ISO 13849-1), Category 4 |
| Supply Voltage | 24 V DC (19.2-28.8 V DC) |
| Power Consumption | ≤ 3.5 W |
| Safety Contacts | 3 × Normally Open (NO) • Contact rating: 6 A (250V AC) / 5 A (24V DC) • Breaking capacity: 3,000 VA (AC-15) / 60 W (DC-13) |
| Auxiliary Contacts | 1 × Normally Closed (NC) • Rating: 6 A AC/5 A DC |
| Contact Material | AgSnO₂ (Silver Tin Oxide) - High switching endurance |
| Safety Inputs | 2 × Universal • Compatible with: OSSD, NAMUR, mechanical contacts • Test pulse: 0.5 mA / 9 mA |
| Response Time | ≤ 100 ms (Input to contact change) |
| Reset Modes | Manual, Automatic, Monitored Start (DIP-switch selectable) |
| Diagnostic Coverage (DC) | ≥ 99% (EN ISO 13849-1) |
| PFHd | 1.2 × 10-9/h (IEC 62061) |
| MTTFd | 140 years (Per channel) |
| Cross-Circuit Detection | Yes (Between input channels) |
| Operating Temperature | -20°C to +60°C (Derating required >+55°C: 0.5%/°C current reduction) |
| Protection Rating | IP20 (EN 60529) |
| Housing Material | Polycarbonate (UL94 V-0) |
| Dimensions (W×H×D) | 22.5 × 99 × 121 mm (Ultra-compact) |
| Mounting | DIN Rail (EN 60715) |
| Terminals | Spring-clamp (0.25-2.5 mm²) |
| Status Indicators | Multi-color LEDs: • Power (green) • Input status (yellow) • Output status (green) • Fault (red) |
| Certifications | CE, cULus (UL 508), UKCA, EAC, RCM, KC, TÜV |
| Electrical Lifespan | 100,000 cycles (at rated load) |
| Mechanical Lifespan | 10,000,000 operations |
| Start Interlock | Configurable via DIP switches |
| Time Delay | None (For timed functions, use PNOZ s7/s8 series) |
| Typical Applications | E-Stop monitoring, safety gate interlocks, two-hand controls, small machinery safety systems |
Xiamen ZhiCheng Automation Technology Co., Ltd is a leading global supplier of control system components. We specialize in control systems and drives.
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