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MTL 4521 ±0.5μm Accuracy Sensor for CNC Tool Wear Monitoring

MTL 4521 ±0.5μm Accuracy Sensor for CNC Tool Wear Monitoring

MOQ: 1
Price: USD 100-10000/Piece
Standard Packaging: 100*100*100mm
Delivery Period: 3 day
Payment Method: T/T
Supply Capacity: 1/piece in stock
Detail Information
Place of Origin
GERMANY
Brand Name
MTL
Certification
3C
Model Number
4521
Voltage:
110-240V
Non-Stick Coating:
Yes
Wattage:
1000 Watts
Weight:
1.5 Pounds
Material:
Stainless Steel
Quantity:
100% Original And Genuine
Auto Shut-Off:
Yes
Contact Life Expectancy:
2 X 107 Operations At Maximum IS Load
Highlight:

stainless MTL 4521

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stainless MTL 4521

Product Description
MTL 4521 ±0.5μm Accuracy Sensor for CNC Tool Wear Monitoring
Key Specifications
Attribute Value
Voltage 110-240V
Non-Stick Coating Yes
Wattage 1000 watts
Weight 1.5 pounds
Material Stainless Steel
Quantity 100% Original and Genuine
Auto Shut-Off Yes
Contact Life Expectancy 2 x 107 operations at maximum IS load
Product Description
Precision Isolation for Critical 4-20mA Signals in Hazardous Zones

The MTL4511 is a single-channel 4-20mA isolating converter engineered for mission-critical applications in Zone 0/1/21 hazardous environments. Part of Eaton's MTL4500 series, it provides galvanic isolation of 250V RMS between input, output, and power circuits, eliminating ground loops and ensuring signal integrity in high-noise industrial settings.

Unlike basic isolators such as Pepperl+Fuchs KFD2-STC4-EX1, which lack advanced diagnostics, the MTL4511 features LED indicators for power, output current, and fault conditions, reducing troubleshooting time by 50%. Its ±0.05% linearity and <0.003%/°C temperature drift outperform ABB's SC100 in precision, making it ideal for applications requiring sub-milliamperage accuracy, such as pharmaceutical dosing systems or petrochemical reactors.

Enhanced Safety and Protocol Compatibility

Designed for safety-critical systems, the MTL4511 integrates advanced features to minimize downtime and enhance operational reliability. Its ATEX/IECEx certification for Zone 0/IIC/T4-T6 environments makes it suitable for explosive atmospheres, while compliance with SIL2/3 standards (with HFT=1) supports use in safety instrumented systems.

The MTL4511 supports bidirectional HART communication, enabling digital configuration of smart transmitters without interrupting analog signals. Its 16mm-wide housing and DIN-rail mounting optimize panel space, while compatibility with MTL's backplane systems allows scalable expansions up to 24 channels per rack.

Reliability and Cost-Efficiency in Harsh Industrial Environments

The MTL4511 excels in harsh industrial settings, offering robust protection against electrical interference and environmental stressors. Its reinforced insulation resists EMI/RFI noise, ensuring stable operation in high-noise zones near motors or transformers.

The module's low power consumption (1.2W) reduces energy costs compared to higher-drain competitors like Yokogawa's SLIO series. Additionally, its field-replaceable screw terminals simplify wiring changes, lowering maintenance time by 40% versus soldered alternatives.

Technical Specifications
Attribute Description
Product Model MTL4511 - Single-Channel Switch/Proximity Detector Interface with Line Fault Detection (LFD) for Hazardous Areas
Manufacturer Eaton (MTL Instruments)
Category Intrinsic Safety Isolator, Digital Input Interface, Hazardous Area Switch Controller
Safety Certifications ATEX/IECEx: Certified for Zone 0/1/21/22 (IIC T4-T6) with Ex ia ga IIC rating
Signal Handling Input: 2-wire NAMUR proximity detectors with 7-9V sensor voltage and 200μA hysteresis
Key Features Explosion-Proof Design, Line Fault Detection (LFD), Fast Response, 3-Port Galvanic Isolation
Physical Specs Dimensions: 104.8mm (W) x 121.8mm (H) x 15.8mm (D), Weight: 200g
Environmental Range Operating Temp: -20°C to +60°C, Storage Temp: -40°C to +85°C
Technical Performance Sensor Voltage: 7-9V DC, Hysteresis: 200μA, Power Consumption: <0.6W at 24V DC
Applications Oil & gas platforms, chemical reactors, pharmaceutical processing, emergency shutdown systems
Compliance EMC: IEC 61000-4-4, RoHS compliant, CE marked, IP20 protection
Packaging & Shipping
MTL 4521 ±0.5μm Accuracy Sensor for CNC Tool Wear Monitoring 0
Company Information

Xiamen ZhiCheng Automation Technology Co., Ltd is a leading global supplier of control system components. We specialize in control systems and drives.

With many years of experience in the industrial sector, we consistently deliver the highest quality of spare parts which make sure that all jobs are perfectly executed.

We specialize in PLC, Sensors, HIM, and Transmitters from top brands including Bently Nevada, +GF+, Rosemount, ABB, Allen-Bradley, and Foxboro.

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