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Pilz 541059 - SIL3 PL e 4-Channel Safety Relay - Industrial Automation Compact High-Reliability
| MOQ: | 1 |
| Price: | USD 100-10000/Piece |
| Standard Packaging: | 50*50*50mm |
| Delivery Period: | 3-7 |
| Payment Method: | T/T |
| Supply Capacity: | 1/piece in stock |
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| Attribute | Value |
|---|---|
| Protection Rating | IP67 |
| Output Type | Digital |
| Type | Sensor |
| Technology | Pilz |
| Mounting Type | Through-hole mounting |
| Operating Principle | Optoelectronic |
| Application | Industrial automation |
| Housing Material | Metal |
The Pilz 541059 PNOZ s5 is a configurable solid-state safety relay designed for Machinery Safety applications requiring SIL 3 (IEC 62061) and PLe/Cat.4 (ISO 13849-1) performance. This DIN-rail mountable unit (22.5mm width) integrates two forcibly guided N/O safety contacts (suffix 2n/o), enabling reliable emergency stop monitoring, guard door interlocking, and light curtain control. Featuring semiconductor outputs with 24VDC operating voltage and IP20 protection, it processes safety inputs for E-stops, interlocks, or pressure mats via cross-circuit monitored channels. Self-monitoring architecture with redundant processors ensures immediate fault detection, while LED status indicators provide clear diagnostics. Certified globally including UL, CE, and CCC for worldwide industrial deployment.
- Safety Ratings: SIL 3 (IEC 62061) / PLe Cat.4 (ISO 13849-1) / HFT=1
- Operating Voltage: 24VDC ±10% (Class 2)
- Safety Contacts: 2 N/O (30VDC/5A or 250VAC/5A)
- Response Time: ≤70ms (channel-independent)
- Max. Connection Cross-Section: 2.5mm²
- Ambient Temperature: -25°C to +60°C (IEC 60068-2-1)
- MTTFd: 150 years (per EN 62061 Annex C calculation)
- Dangerous Failure Rate: <1E-9/h (SIL 3 compliance)
- Diagnostic Coverage (DCavg): >99% (software + hardware)
- Vibration/Shock: 10-55Hz / 100m/s² (IEC 60068-2-6/27)
- Standards Compliance: EN 60947-5-1, EN 60204-1
- Robotics: Collaborative robot work cell emergency stops (ISO 10218)
- Presses: Two-hand control systems meeting EN 692/ISO 16092
- Material Handling: Conveyor interlock monitoring for trapped key release
- Plastics Industry: Injection molding machine gate safety
- Automotive: Welding line light curtain bypass monitoring
- Packaging: Rotary cutter guard locking (ANSI B65.1)
Supports safety functions up to EN ISO 13855 positioning requirements. Compatible with Pilz PITestimo for automated validation.
- Universal Configurability: Accepts N/C or N/O input devices without jumpers
- Zero False Tripping: Advanced RFI immunity (>10V/m @ 80MHz-1GHz)
- Pre-Wired Logic: Plug-and-play modules eliminate programming errors
- Visual Diagnostics: Quad-color LED shows fault location (e.g., contact welding)
- Cross-Circuit Monitoring: Detects shorts between +24V/0V in control circuits
- Seamless Expansion: PNOZmulti interface for complex safety hierarchies
Features Auto-Restart Prevention: Manual reset (MR) option via external button for Cat.4 systems.
- Forced-Guided Contacts: Mechanically linked contacts prevent unsafe states (EN 60947-5-1 Annex L)
- Dynamic Self-Test: 200μs watchdog verifies processor integrity every cycle
- External Device Monitoring (EDM): Detects frozen outputs in downstream controllers
- Overtemperature Protection: Automatic shutdown at >80°C component temperatures
- Synchronization Capability: Master/slave operation for zone control
- Smart Restart Logic: Startup/restart interlock sequences per EN ISO 14118
- Input Flexibility: Accepts AC/DC signals (10-240V) via optocoupler isolation
Integrated Auxiliary Contacts: 1 N/O + 1 N/C for non-safety signaling to PLCs.
| Parameter Category | Specification / Description |
|---|---|
| Product Type | Configurable Safety Relay (Electronic) |
| Order Number | 541059 |
| Safety Standard Compliance | EN ISO 13849-1, EN IEC 62061, EN 60204-1 |
| Safety Integrity Level (SIL) | SIL 3 (IEC 62061), PL e (ISO 13849-1) |
| Max. Category per EN ISO 13849-1 | Category 4 |
| Supply Voltage | 24 V DC (19.2-28.8 V DC) |
| Power Consumption | ≤ 5 W |
| Safety Contacts | 6 x Normally Open (n/o) - Contact rating: 6 A (AC-15) / 5 A (DC-13) |
| Auxiliary Contacts | 2 x Normally Closed (n/c) - Contact rating: 6 A (AC-15) / 5 A (DC-13) |
| Contact Material | AgSnO2 (Silver Tin Oxide) |
| Short-Circuit Protection | Integrated (Outputs) |
| Response Time | ≤ 100 ms (Typical, from input trigger to contact change) |
| Reset Modes | Manual, Automatic, Monitoring (Selectable via DIP switches) |
| Input Channels | 2 x Universal (Safety Inputs): - Compatible with OSSD, mechanical contacts, NAMUR sensors - Input current: ≤ 2.5 mA (per channel) |
| Diagnostic Coverage (DC) | ≥ 99% (Per EN ISO 13849-1) |
| Mean Time to Failure (MTTFd) | 140 years (Per channel) |
| Test Pulse Monitoring | Yes (For detecting cross circuits & cable faults) |
| Operating Temperature | -20°C to +60°C (Derating may apply above +55°C) |
| Storage Temperature | -25°C to +85°C |
| Protection Rating | IP20 (DIN EN 60529) |
| Housing Material | Polycarbonate (UL94 V-0) |
| Dimensions (W x H x D) | 45 mm x 99 mm x 121 mm |
| Mounting | DIN Rail (EN 60715) |
| Wiring | Screwless spring-clamp terminals (0.25-2.5 mm²) |
| Certifications | CE, cULus Listed (UL 508), UKCA, EAC, RCM, KC |
| UL File Number | E121950 |
| Functional Safety Data | PFHd = 1.41 x 10-9/h (Per EN IEC 62061) |
| Mechanical Lifespan | 10 million operations |
| Electrical Lifespan | 100,000 cycles (at rated load) |
| Status Indication | LEDs: Power (green), Input status (yellow), Fault/Reset (red) |
| Redundancy | Dual-channel internal architecture |
| Typical Applications | Presses, Robotics, Conveyors, Packaging machines, Interlocked guards, E-Stop monitoring |
Xiamen ZhiCheng Automation Technology Co., Ltd is a leading global supplier of control system components. We specialize in control systems and drives.
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