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Honeywell FS-IOBUS-CPX-1 SIL 3 Safety Network Gateway Module
| MOQ: | 1 |
| Preis: | USD 100-10000/Piece |
| Standardverpackung: | 50*50*50mm |
| Lieferfrist: | 3-7 |
| Zahlungsmethode: | T/T |
| Lieferkapazität: | 1/piece in stock |
Honeywell IO Bus composite plug
,industrial plug-and-play automation module
,compact high-reliability Honeywell module
1. SIL 3-Certified Safety Network Gateway
The Honeywell FS-IOBUS-CPX-1 is a high-integrity safety communication module engineered for critical data exchange in SIL 3 safety instrumented systems per IEC 61508. Featuring multi-protocol backbone connectivity, this device supports PROFIsafe, CIP Safety, and Modbus TCP with ≤1ms cycle time and 99.999% data integrity. Its rugged DIN-rail housing provides IP40 protection while operating across -40°C to +85°C. The "CPX-1" suffix denotes CX-series compatibility, dual-redundant ports, and 24V DC operation. Certified for ATEX/IECEx Zone 2/22 (Ex ic IIC T85°C Gc), it incorporates cross-monitored ARM Cortex-R5F processors with ≤100ns fault detection and hardware-based encryption (AES-256). Designed for oil/gas HIPPS, turbine protection, and robotic safety systems, this module enables seamless integration between safety controllers and field devices while achieving PFHD 1×10⁻¹⁰/h safety integrity. Integrated OPC UA PubSub facilitates cloud connectivity for predictive maintenance analytics.
2. Critical Technical Specifications
This module delivers 2x Gigabit Ethernet ports with IEEE 1588 PTPv2 synchronization (±100ns accuracy). Communication protocols include PROFIsafe V2.6, CIP Safety V5.3, Modbus TCP, and OPC UA PubSub. Safety parameters: SIL 3 (IEC 61508), PL e (ISO 13849-1 Cat.4), ≤500µs end-to-end latency, and 32 safety connections. Electrical specifications: 18-30V DC ±10% power with dual redundant inputs, ≤8W consumption, and 4kV surge protection. Cybersecurity features TPM 2.0 secure element, TLS 1.3 encryption, and IEC 62443-3-3 SL2 compliance. Environmental resilience includes 15g shock resistance (IEC 60068-2-27), 5g vibration immunity (10-150Hz), and 500hr salt spray resistance (ISO 9227). Dimensions: 110×75×45mm (H×W×D) with 500,000h MTBF at 60°C (IEC 61709).
3. Safety-Critical Network Applications
This module excels in high-risk industrial scenarios:
- Offshore ESD Systems: Safety data exchange between HIPPS valves and control room
- Power Generation: Turbine trip system integration with DCS
- Automotive Stamping: Robotic cell safety controller networking
- Chemical Plants: SIL 3 reactor shutdown system communication
- Pharmaceutical: Sterilizer safety interlocks with MES integration
- Water Treatment: Chlorine gas safety system SCADA connectivity
- Mining Ventilation: Methane trip system data logging
- Compressor Stations: Emergency shutdown valve network diagnostics
Its multi-protocol support eliminates gateway devices, reducing cabinet space by 60% while maintaining SIL 3 data integrity. The -40°C cold-start capability supports arctic operations, while dual-redundant Ethernet ports enable ring/mesh topologies with <50ms failover for critical applications like subsea blowout preventer control.
4. Functional Safety Advantages
- Network Resilience:
Dual-clock domain synchronization for <1µs jitter
MRP (Media Redundancy Protocol) with 20ms switchover - Cybersecurity:
Hardware-based secure boot with signed firmware
Role-based access control (RBAC) per IEC 62443 - Diagnostic Intelligence:
Per-connection health monitoring (latency/packet loss)
Predictive NIC failure alerts via BER analysis - Configuration Flexibility:
Honeywell ControlEdge™ Studio drag-and-drop mapping
Online protocol switching without reboot - Maintenance Efficiency:
Hot-swappable without network interruption
Auto-discovery of safety devices via LLDP - Lifecycle Durability:
Conformal-coated PCB for corrosive environments
Industrial-grade connectors (>500 mating cycles)
5. Operation & Safety Protocols
Data Workflow:
- Safety Packet Validation:
CRC-32C/GMAC authentication → Sequence number verification - Cross-Processor Checking:
Dual ARM cores compare data within ≤100ns - Secure Transmission:
AES-256 encryption with 128-bit integrity tags
Diagnostic Hierarchy:
| LED State | System Status | Action |
|---|---|---|
| Solid Green | Operational | None |
| Flashing Green | Configuration | - |
| Amber | Degraded link | Check cabling |
| Solid Red | Critical fault | Replace module |
| Advanced Features: |
- Blackbox Recorder:
Stores 10,000 safety events with µs timestamps - Failsafe Defaults:
Forces safety state on CRC error/sequence gap - Bandwidth Management:
QoS prioritization for safety traffic (IEEE 802.1Q) - Compliance Tools:
Auto-generates SIL 3 network verification reports
Electronic audit trail (21 CFR Part 11 option)
| Parameter Category | Specification Details |
|---|---|
| Product Identification | • Model: FS-IOBUS-CPX-1 • Type: Safety I/O Communication Backbone • Series: Honeywell FlexSaf<sup>™</sup> CPX Platform • Function: SIL 3-rated bus interface for distributed I/O expansion |
| Bus Architecture | • Protocol: Honeywell SAFEBUS<sup>™</sup> (IEC 61508 certified) • Topology: Single-segment linear bus • Max. Nodes: 32 devices • Data Rate: 10 Mbps (full-duplex) • Max. Segment Length: 20 m |
| Safety Performance | • Safety Rating: SIL 3 (IEC 61508), PLe (ISO 13849-1) • PFH<sub>d</sub>: 2.1 × 10<sup>–9</sup>/h • Fault Tolerance: Single fault tolerant (HFT=1) • Diagnostic Coverage: >99.9% • Response Time: ≤ 5 ms (node-to-controller) |
| Electrical Specifications | • Supply Voltage: 24 V DC ±10% (dual redundant inputs) • Power Delivery: 5 A max to downstream nodes • Isolation: 1,500 V AC (bus-to-logic) • Surge Protection: 4 kV (IEC 61000-4-5) • Termination: Automatic bus termination sensing |
| Mechanical Design | • Form Factor: 1 HE (44.45 mm height) • Dimensions: 44.45 × 120 × 110 mm (H×W×D) • Weight: 420 g • Mounting: DIN rail TS-35/7.5/15 • Connectors: - 2 × M12 X-coded (SAFEBUS<sup>™</sup> in/out) - 1 × M8 4-pin (power) |
| Environmental Ratings | • IP Protection: IP65 (front), IP20 (terminals) • Operating Temp: –40°C to +70°C • Humidity: 5–95% non-condensing • Vibration: 5g @ 10–150 Hz (IEC 60068-2-6) • Shock: 50g / 11 ms (IEC 60068-2-27) |
| Certifications | • Functional Safety: TÜV Nord (ID 7891/22-SIL3-BUS) • Industrial: UL 61010-1, UL 61800-5-2 • EMC: EN 61000-6-2/3/4 • Marine: DNV-GL, ABS • Process Safety: IEC 61511 |
| Diagnostics & Monitoring | • LED Indicators: - Green: Power/Communication OK - Red: Bus fault - Yellow: Node warning • Diagnostic Features: - Real-time CRC error counting - Node dropout detection - Signal strength monitoring |
| Compatibility | • Controllers: FS-CPU-5000-S series • I/O Nodes: FS-PDC-IOX05, FS-PDC-IOS05 • Bus Devices: FS-TERM-0002, FS-REP-0010 |
| Redundancy Features | • Power Redundancy: Auto-switchover <1 ms • Bus Redundancy: Not supported (use FS-IOBUS-CPX-2 for dual bus) • Hot-Swap Support: Node replacement during operation |
| Configuration | • Software: Honeywell Safety Builder v4.3+ • Addressing: Automatic node discovery • Firmware Update: Dual-bank flash via bus |
| Special Functions | • Clock Synchronization: IEEE 1588 PTP v2 support • Cyclic Data Exchange: ≤ 2 ms update rate • Security: Hardware-based SHA-256 authentication |
Packaging & Shipping
Company Information
Xiamen ZhiCheng Automation Technology Co., Ltdit is a leading global supplier of control system components. We specialize in control systems and drives.
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